Refueling Procedure l Fuel Refueling Procedure

                                      Refueling Procedure l Fuel Refueling Procedure

Refueling Procedure

1.    General Guidelines

Only run the engine outdoors with plenty of ventilation. Exhaust gases contain carbon monoxide, an odorless gas that binds to hemoglobin in the blood, preventing oxygen from being transferred to the body. Symptoms of carbon monoxide poisoning include dizziness, nausea, and sleepiness.

·         Always shut down the engine before making or removing connections.

·         Never smoke, light matches, use lighters & mobile phone during refueling the generator.

·         Never attempt to refuel diesel in a running generator and Equipment.

·         Always shut down the engine of the power generator and equipment and allow it to cool before refueling.

 Never overfill the tank. Only fill within ½ inch from the top of the tank to allow for expansion. Clean up any spills before starting the generator.

·         Make sure that hot exhaust gases are never directed toward anything flammable or explosive. Keep the generator at least 3 feet from any buildings or structures.

·         Be sure you know how to stop the engine quickly in the event of an emergency.

·         Familiarize yourself with the sound output ratings of your generator and wear hearing protection, if required.

·         Keep a fire extinguisher near the generator while it is in operation.

·         Never attempt to connect power to a building unless a qualified electrician has installed an approved transfer switch.

·         Inspection & checking of availability of the grounding to be checked for static electric charges control.

·         Remove all electrical connections and the negative lead to the battery before attempting any type of service to the generator.

·         Always make sure the system is properly grounded before operating.

 Never connect the generator output neutral to the ground or frame.

·         Know which parts of the generator become hot when running. These areas do not only burn hazards, but the involuntary jerk from touching a hot object could cause your hand to contact a high voltage area resulting in shock.

·         Do not wear loose clothing or jewelry.

·         Do not operate equipment near pedestrians or people.

·         Do not operate equipment under the influence of drugs or alcohol.

·         Follow MSDS of diesel fuel

·         Use drip tray during refueling

Do not operate without the appropriate PPE as detailed. 

2.    Generator and Equipment’s Engine Safety

·         Refueling – Do not smoke, or introduce an ignition source, always turn the engine off and allow the engine to cool first, relieve fuel pressure by loosening the cap slowly, wipe clean any fuel spills before re-start, if fuel spilled on clothes change clothes, ensure cap is replaced & store fuel vessel away from the work area.

·         Do not breathe fuel vapors & replace the cap securely after fueling. 

·         Do not operate the engine without adequate ventilation.

·         Beware of hot surfaces on engine & other parts.

3.   Hazard identification

EYES

Contact with liquid or vapor may cause mild irritation. SKIN May cause skin irritation with prolonged or repeated contact. Practically non-toxic if absorbed following acute (single) exposure. The liquid may be absorbed through the skin in toxic amounts if large areas of skin are repeatedly exposed.

 

INGESTION

The major health threat of ingestion occurs from the danger of aspiration (breathing) of liquid drops into the lungs, particularly from vomiting. Aspiration may result in chemical pneumonia (fluid in the lungs), severe lung damage, respiratory failure, and even death. Ingestion may cause gastrointestinal disturbances, including irritation, nausea, vomiting, diarrhea, and central nervous system (brain) effects similar to alcohol intoxication. In severe cases, tremors, convulsions, loss of consciousness, coma, respiratory arrest, and death may occur.

 

INHALATION

Excessive exposure may cause irritations to the nose, throat, lungs, and respiratory tract. Central nervous system (brain) effects may include headache, dizziness, loss of balance and coordination, unconsciousness, coma, respiratory failure, and death.

4.   WARNING

Burning any hydrocarbon as a fuel in an area without adequate ventilation may result in hazardous combustion products, including carbon monoxide, and inadequate oxygen levels, which may cause unconsciousness, suffocation, and death.

5.   FIRST-AID MEASURES

EYES

In case of eye contact, immediately flush with clean, low-pressure water for at least 15 minutes. Hold eyelids open to ensure adequate flushing. Seek medical attention.

 

SKIN

Remove contaminated clothing. Wash contaminated areas thoroughly with soap and water or a waterless hand cleanser. Obtain medical attention if irritation or redness develops.

 

INGESTION

DO NOT INDUCE VOMITING. Do not give liquids. Obtain immediate medical attention. If spontaneous vomiting occurs, lean the victim forward to reduce the risk of aspiration. Monitor for breathing difficulties. Small amounts of material that enter the mouth should be rinsed out until the taste is dissipated.

 

INHALATION

Remove the person to fresh air. If a person is not breathing provide artificial respiration. If necessary, provide additional oxygen once breathing is restored if trained to do so. Seek medical attention immediately.

 

FIRE FIGHTING INSTRUCTIONS

Small fires in the incipient (beginning) stage may typically be extinguished using handheld portable fire extinguishers and other firefighting equipment.

 

Firefighting activities that may result in potential exposure to high heat, smoke, or toxic by-products of combustion should require NIOSH/MSHA- approved pressure-demand self-contained breathing apparatus with a full facepiece and full protective clothing. 

6.   PPEs Requirements

·         Coverall

·         Safety Shoes

·         Rubber gloves

·         Safety helmet

·         Safety Vest