Transporting of Propane tanks and Gas cylinders
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Gas cylinders transportation |
Transporting of Propane tanks and Gas cylinders
Transporting and handling of compressed gas cylinders:
Drivers of vehicles used for
the transportation of compressed gas cylinders shall ensure that:
- Cylinders containing toxic
gases shall not be transported in a vehicle without a separate driver's
cab and load compartment.
- Compressed gas cylinders
are not allowed to move with the regulator in place.
- Empty cylinders, except
acetylene, shall be stored and transported in a horizontal position.
- Extreme caution is exercised
to avoid knocking or jarring acetylene cylinders. Acetylene gas is
sensitive to shock and in its free state at a pressure greater than 1.5
bar (21psi), it decomposes violently by the polymerization and generates
heat. If a cylinder becomes hot, it may result in an explosion.
- Racks or trolleys
containing compressed gas cylinders are secured to vehicles to prevent toppling.
- Leaked or exposed to fire
compressed gas cylinders shall not be shipped. Under such circumstances,
the supplier needs to be consulted for advice.
- Different gases in bulk
transport racks shall not be intermixed and kept clear of flammable materials.
- Fire extinguishers (DCP or
CO2 type) shall be in place on all vehicles transporting compressed gas
cylinders.
- Compressed gas cylinders
shall not be transported by aircraft or helicopter, in any normal situation.
- Compressed gas cylinder,
when transported via marine vessel shall be kept in racks or baskets in
the vertical position and securely fastened by chain or straps.
- Compressed gas cylinders
present in a workspace or storage area must be in a dry well-ventilated
area.
- Only move a cylinder, even
for short distances, with the regulator and gauges removed, the cylinder
valve closed and the safety cap screwed in place.
- Compressed gas cylinders
must be in an upright position, and secured to a wall or an immovable
object by an appropriate strap or chain above the midpoint and below the
shoulder, or in a holder designed for that purpose (never secured to
utilities)
- Compressed gas cylinders are
located so, that the point-of-use valve is away from immediate hazards and
within immediate reach (where the cylinder valve is located within
immediate reach, a separate point-of-use shut-off valve is not required).
- Compressed gas cylinders
should not be located in any exit or corridor providing access to exits,
under a fire escape, outside exit stair, passage, and a ramp, or within 1
meter of any exit.
- When transporting
cylinders by a crane or fork lifter, a suitable platform shall be used.
Slings shall not be used for this purpose. Valve protection caps (where the
cylinder is designed to accept a cap) shall always be in place.
- Cylinders should be moved
by tilting, rolling, or dragging them on their bottom edges. Dragging and
sliding cylinders should be avoided. When cylinders are transported by
vehicle, they must be secured in position. Cylinders shall not be dropped
or struck or permitted to strike each other violently.
- Valve protection caps
shall not be used for lifting cylinders from one vertical position to
another. Bars shall not be used under valves or valve protection caps to
pry cylinders loose when frozen to the ground or otherwise fixed; the use
of warm (not boiling) water is recommended. Valve protection caps are
designed to protect cylinder valves from damage. Before raising cylinders
provided with valve protection caps from a horizontal to a vertical
position, the cap should be properly in place. The cap should be turned
clockwise to ensure that the cap is hand-tight.
- A suitable cylinder frame/truck,
chain, or other steadying devices shall be used to keep cylinders from
being knocked over while in use.
- Unless cylinders are
secured on a special truck, regulators shall be removed and valve
protection caps, when provided for, shall be put in place before cylinders
are moved.
- Cylinders not having fixed
hand wheels shall have keys, handles or nonadjustable wrenches on valve
stems while these cylinders are in service. In multiple cylinder
installations, only one key or handle is required for each manifold.
- Magnets shall not be used
for lifting the cylinder.
- Mandatory PPE including
safety shoes should be used during handling.
- The main cylinder valve
should be closed as soon as it is no longer necessary that it be open
(i.e. it should be closed when the equipment is not operating).
- Cylinders shall be kept
far enough away from welding or cutting operations so that sparks, hot
slag, or flames will not reach the cylinder. If this is not possible, a
fire-resistant shield shall be provided.
- Cylinders shall not be
placed in an area where they might come in contact with or become part of
an electric circuit. Contacts with third rails, trolley wires, etc. shall
also be avoided. Cylinders shall be kept away from radiators, piping
systems, layout tables, etc. that may be used for grounding electric
circuits such as the tapping of an electrode against a cylinder to strike
an arc.
- Cylinders shall never be
used as rollers or supports, whether full or empty.
- The numbers and markings
stamped into cylinders shall not be tampered with or changed.
- Empty cylinders should be
marked "Empty" or "MT" segregated from full cylinders
and promptly returned to the supplier with valve protection caps in place.
All valves shall be closed.
- No person, other than the
gas supplier, shall attempt to mix gases in a cylinder. No one, except the
owner of the cylinder or person(s) authorized by the owner, shall refill a
cylinder.
- Cylinders are not to be
refilled by anyone except the gas supplier.
- No one shall tamper with
or remove the cylinder’s valve safety devices.
- Ensure that Industrial
standard gloves are used when handling Compressed Gas Cylinders.
The
cylinder is heavier than 20 kg and requires to be lifted, the following points
need to be taken care of:
·
Lift
compressed gas cylinders only by using a cradle in which a compressed gas
cylinder is protected and secured.
·
Compressed
gas cylinders shall always be lowered or lifted carefully during their loading
and unloading to and from vehicles and marine vessels;
·
Compressed
gas cylinders shall not be lifted using ropes, chains, or slings unless the
cylinder was manufactured with lifting lugs.
·
Compressed
gas cylinders shall be transported in such a manner that will prevent dropping
or violent contact with other cylinders or similarly hard objects.
·
Transport
large compressed gas cylinders on a wheeled hand trolley, or another proper
vehicle.
·
Secure
the cylinders to the trolley.
·
When
forklifts are used, a cradle shall also be used, which will protect the
cylinder and valve from being struck during transit.
·
Tipping,
dragging, sliding, rolling, or dropping cylinders shall not be allowed; this
may cause damage and/or open the cylinder valve.
·
Transporting
a compressed gas cylinder trolley by hitching to the back of a vehicle shall be
prohibited.
·
When
transporting a compressed gas cylinder, gauges shall be disconnected and
removed and ensured valves are closed and capped. Transport racks for cylinders
shall be maintained in a good condition and subject to the periodic
requirements for lifting equipment inspection and color coding.
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